Sunday, August 10, 2014

ALCOA - Production Video



Aluminum is a miracle. Its reactivity is so high that our ability to purify it from its ore just stuns me, seriously stuns me every time that I think about it.

I warn you that this video is narrated by a British voice, so it does refer to aluminum as aluminium. Just thought you should know...

The video follows aluminum through the processing to take the ore into a somewhat finished form...
  • refining of bauxite ore (grinding, mixing with caustic soda - NaOH, and heating) into alumina
  • smelting the alumina in a bath of molten cryolite
  • passing electrical current through the mixture
  • processing of the ingots (at an ALCOA factory, of course) into plates
    • casting
    • homogenizing
    • scalping (sawing & milling)
    • heating & rolling 
    • shearing & cropping
    • horizontal solution treating (5:15 - which seems to use water, not a solution)
    • stretching 
    • precipitating/aging
    • conductivity testing & ultrasonic inspection (both non-destructive testing methods)

No comments:

Post a Comment