Showing posts with label safety. Show all posts
Showing posts with label safety. Show all posts

Monday, August 18, 2025

Why Lithium Is Dangerous But PERFECT For Batteries

Our chemistry book has a diagram of a battery in the electrochemistry chapter, and I discuss that battery for a bit before explaining to my students that the basics of ACME (anode, cathode, metallic path, electrolyte) hold for every battery but that the engineering of modern lithium-ion batteries is far different from the diagram in the book.

This video - again leaning into the algorithm-rewarded longer and longer format - explains some battery basics involving the activity series, the history of the development of the lithium-ion battery, and the methods of fiery failure when the battery overheats.

This is, as Dr Derek says, a technology that has allowed our modern, battery-dependent world.

Monday, July 14, 2025

Four videos about one really bad event that could have been much worse

We'll start with the video debrief of the driver with the armored vehicle manufacturer after the fact so we're all aware that things worked out fine for the people you'll see in the next two videos which are the original footage - first one inside the vehicle, second one a dashcam pointed out of the video.

We've had impressive videos of bulletproof, composite glass before, but this is a really impressive application of that material in its designed use. And, of course, the host sits in the car at the very end while one of his coworkers fires another two shots at him. Nuts, man...


And the final video is from an American morning show providing some context on the interior video that was making its rounds on social media at the time.

Heck of a first day on the job for the guy in the passenger seat.

Thursday, August 12, 2021

Glass bakeware that shatters (December 2010) | Consumer Reports

How have I missed posting this in the blog? I've been using this video for a couple of years to explain that pyrex =/= Pyrex.

I would explain, but honestly, the Consumer Reports host up there does a great job explaining that consumer pyrex isn't the same as lab Pyrex and hasn't been for decades.

Tl;dr - don't take your pyrex casserole dish from the freezer to the oven or from the oven to the countertop.

Monday, March 11, 2019

This improbable membrane can trap flies in a jar - and odor in a toilet



Well that's just cool.

The membrane described above can block small particles but allow larger particles through, a thoroughly non-intuitive method of filtering.

Then again, water is weird. It holds together, 'healing' itself via intermolecular forces. In this case, the addition of sodium dodecyl sulfate - something I've heard called sodium lauryl sulfate - allows the water membrane to be penetrated and then come back together.

In order to break through the membrane, particles need enough momentum (mass times velocity, natch) to break through the membrane, so larger particles have an easier time to get through. Smaller particles, then, have to be moving far faster if they're going to break through.

And automatically, people go straight to the possibility of keeping the poop smell in a toilet.

Because everyone poops.

Tuesday, July 4, 2017

A bunch of d3o videos



I haven't the foggiest idea what you need to do to be safe on a motorcycle. I guess my first step would be to not get on the motorcycle, but that's your call.

The above video goes through the advantages and disadvantages of the various materials used to provide protection in a motorcycle jacket: silicon (1:09), thermoplastics (1:40 - though the description of thermoplastics leaves something to be desired), foam (2:32), and viscoelastic materials (3:27) like d3o (SAS Tec, TFArmor, APS Air [though I think that's basically an airbag]- other brands he mentions).

The host's description of d3o is, however, outstanding. He does mention 'grade three' which is a giveaway that he's Canadian.

Wednesday, February 15, 2017

Indestructible Coating?!



If it impresses Dr Derek, then it impresses me.

I've shown you Line-X before, but I wasn't able to show you the science between the two components of Line-X before. In this video, we get to see modeling of the polymerization at 2:00 using plastic, molecular models (by the way, does anybody know the specific plastic model set that they show up close at 3:34? I really dig that set and wouldn't mind getting my hands on a set to see if they're worth buying.)

Tuesday, March 29, 2016

Investigators: Boy, 9, injured after glass shower door shatters



That's pretty much what tempered glass is supposed to do right there.

Yes, there may be a quality control issue in that the tempering might be better or worse depending on the production mechanics and controls, but that view of shattering into multiple small pieces is what's supposed to happen with tempered glass.

Ideally, those pieces would be smaller than some of those we see in the video, but that's way better than what untempered glass would cause - a very few large, heavy, sharp glass pieces falling down on the showerers.

The glass has to go somewhere, folks.

Let's be careful out there.

(Source)

Saturday, August 29, 2015

ESG Secure glass video



What does that guy have against that panel of glass?

Doesn't he understand that he can just slide the aluminum frame out of the way and get to the bricks underneath?

Heck, he could probably just undo the C-clamps, slip the 2x4 blocks, and shift the glass panel off to the side.

ESG glass has all sorts of product options including their Secure line, shown up above. They describe themselves as "the UK's premiere glass processor, toughener, and laminator for the professional trade."

I see all sorts of cool material science happening in that sentence.

Bulletproof glass | Outrageous Acts of Science



I do believe it goes without saying, "don't try this at home."

At 1:40 the host of Outrageous Acts of Science goes through the idea of bulletproof glass, alternating layers of glass and polycarbonate.

Then, at 1:55 we get the money quote, "composites are used when you want the properties of two different materials, and you want to put them together for different purposes."

Saturday, April 4, 2015

Molybdomancy and carromancy explained



This isn't anything that I think we'll ever cover in the material science course at Princeton High School. We tend to steer clear of psuedoscience and of pouring molten metal into water.

I do understand, though, that with the mass of metal (tiny) and of water (relatively huge) there isn't going to be a significant change in water temperature, minimizing the temperature change and risk of any water vaporizing and then spitting the molten metal outward at the melter.

I do dig that the melting of metal (or wax - called carromancy - and also highlighted on the page where I found this video) is a New Years tradition in the teutonic world, but I'm a little saddened that it is used as some way to look into the future.

Tuesday, December 30, 2014

(DIS)Advantages of Water Soluble (PVA) for Packaging Cleaning Products, Laundry Detergent



Yeah, the message at 0:14 says, "[PVA] dissolves without leaving any harmless residue." That seems like a double negative - without leaving...harmless. It's a little confusing there, admittedly, but I'm going to chalk that up to Infhidro Soluciones en Film Hidrosoluble isn't a native English-speaking company.

PVA packaging can be pretty outstanding stuff. Just bundle up anything you need to later dissolve into water. Make the package exactly the right amount to be measured out and dosed.

Just don't make it something edible because the PVA isn't exactly something you'd want to ingest.

And maybe don't make the stuff inside the PVA package pretty enough that kids will want to pop the PVA packages like candy when they will then explode like little poisonous bombs in the mouth...sort of like a Detergent Gusher. See, Consumer Reports recently posted that The New York Times reported that in 2012 and 2013, over 17,000 children were poisoned (thankfully some in minor ways) by PVA detergent pods.

Sunday, August 31, 2014

Aluminum Thermal Explosion



And that, my friends, is why you always need to keep your mold totally, absolutely, perfectly dry when you're pouring molten metal. Steam explosions suck.

This is not something to laugh about...unless you're Russian, I guess.

Water Balz Jumbo Polymer Balls



Such cute, bouncy little music from a video about fun, deadly little toys.

Ok, deadly might be an overstatement, but the jumbo growing spheres available from various companies have been recalled because, as written on the US Consumer Product Safety Commission's website...
The soft and colorful product can be easily mistaken by a child for candy. When the marble-sized toy is ingested, it can expand inside a child’s body and cause intestinal obstructions, resulting in severe discomfort, vomiting, dehydration and could be life threatening. The toys do not show up on an x-ray and require surgery to be removed from the body.
That's a bit of a bummer as the gel spheres are great in class for demonstrating index of refraction, lensing in an eyeball, crosslinked polymers, and osmosis & diffusion and as a medium for watching seed germination. Some companies - including Education Innovations, a favorite of the ASM teachers camp program - are still selling the spheres in smaller sizes, but it appears that the giant spheres are no longer available because they can sort of stop of the intestines.

Which is bad...

...but isn't as bad as ingesting Aqua Dots would be.

Wednesday, August 6, 2014

Railcar filled with styrene begins to polymerize in Cincinnati - 8/28/05

The end of August of 2005 saw news in Cincinnati covering a story of a railcar spontaneously polymerizing styrene. The railcar was venting styrene and getting hotter thanks to the exothermic polymerization process.

You can catch a glimpse of the railcar being doused with water from 0:30-0:38 in this video...


The report from isitech's website says this...
The escape of gaseous styrene was observed from a safety valve on a stationary railway tank vehicle on the 28th August 2005 at approx. 5 pm, near Cincinnati at the regional airport Lunken in the state of Ohio. According to media reports, the tank vehicle contained approx. 24'000 gallons, that is about 90'000 liters of styrene. The tank vehicle belongs to a company that has been admitted to official quotation on the stock exchange with an ISO 9000 certification and a safety award "OSHA star site".

...

Because the opening of a safety valve requires an increase in internal pressure, one can assume that an exothermic (heat generating) reaction had taken place inside the tank. In the case of styrene, a well known reaction is the polymerization of styrene to polystyrene.
A stabiliser like 4-tertiary-butyl-catechol (TBC), which prevents polymerization, is usually added to styrene for transport and storage. In order for TBC to be effective, it is necessary that a certain concentration of oxygen is dissolved in the styrene solution besides TBC. Should no stabiliser be present or it has been used up, styrene can polymerize with oxygen to form a styrene-oxygen copolymer, benzaldehyde or formaldehyde.

Between 10-15 ppm TBC is added to styrene. Under ideal conditions, 10-15 ppm TBC stabilises styrene for approximately 3 months. The TBC can be used up faster according to oxygen concentration, temperature, humidity, rust or other impurities in the tank. In addition, a minimal oxygen concentration of 10 ppm. and preferentially of 15-20 ppm. is necessary.

The higher the temperature is, the faster the TBC concentration falls.

...

According to media reports, the tank wagon had been stationary at the site of the accident for 9 months. Due to this lengthy stationary period, the polymerisation would be likely to account for the rise in pressure.
Aristatek's website uses the incident as an example of a training document...
What caused the rail car to vent styrene monomer? The venting occurred because of an increase in pressure inside the tank. The website listed above explained that the increase in pressure was due to heat generated within the tank due to polymerization of the styrene monomer within the tank. Normally, a chemical inhibitor such as 15 parts per million of 4-tertiary-butyl-catechol (TBC) is added to the tank during transport to prevent polymerization. This inhibitor scavenges rust and other impurities within the tank that can act to initiate polymerization. Oxygen (about 10 ppm) is also required to be dissolved in the styrene monomer for the TBC to do its job. The TBC concentration decreases with time as it scavenges impurities; 15 ppm concentration would probably be mostly used up in possibly 3 months (even less time if ambient temperatures are warmer). The website mentioned that the rail car had been sitting there for 9 months. Without the inhibitor, the styrene monomer can polymerize with oxygen to form a styrene-oxygen copolymer or benzaldehyde and/or formaldehyde and polymerize with the release of heat. The heat further accelerates the polymerization releasing more heat. Fortunately, no explosion occurred, the chemical was not released all at once, and people were evacuated to safe distances. The safety valve did t he job it was designed to do, to release excessive pressure buildup slowly avoiding a catastrophic explosion. The error was that the rail car was allowed to sit there for nine months, during which time the inhibitor became depleted.
The Cincinnati Enquirer's website provides a day-by-day recounting of the entire event...

Westlake Chemical Company, the responsible party, did remove the railcar once the polymerization was complete and set up a claims process for local residents. One nearby resident died a few weeks later, and his death was attributed to inhalation of the styrene gas. Settlements ended up topping over $2 million (plus $400,000 for the city of Cincinnati, itself.)

This might've been bigger national news if it weren't for a little storm that hit New Orleans at about the same time...

Saturday, October 26, 2013

Young Scientist Winner - sodium polyacrylate filled 'sandbags'




The greatest inventions seem so obvious after somebody else comes up with them.

Peyton Robertson's sodium-polyacrylate-and-salt-filled 'sandbags' are no different. Of course filling sandbags with sodium polyacrylate is a brilliant idea.

Of course you'd need to add something to increase the density so the bags don't float away.

Of course salt would be the easiest thing to add because it's cheap and can adjust the density of the swollen sandbag easily.

Of course the sodium ions would decrease the swelling of the sodium polyacrylate, so you'd need more sodium polyacrylate.

Of course I never would've come up with this and am absolutely blown away by Peyton's idea.

Check out the rest of the finalists here.

Friday, June 21, 2013

EAF Tapping Camera

 
Video updated - new source - https://www.youtube.com/watch?v=78CBUcGtfOs

I'm going to let Michael Smith describe this incident...from his Google+ page...
Many of your know that I work at a steel mill and here one example from the video below of the dangers we face daily.  The West Camera shows the danger to workers from the explosion.  If you watch carefully on the EAF Tapping Camera, you can see the water bottle get thrown into the ladle causing the explosion.

The root cause of the incident was a partially filled water bottle was thrown into the ladle just after tapping and must have gone below the surface of the steel very quickly. We are very lucky that no one was injured, and it’s difficult to see but we had one of our operators on the sump (at the top of the stairs) at the time of the explosion.  The 2 views are the tapping camera and then the view from the camera at the LMF which gives you a perspective of the size of the explosion.
I'm curious about the second view that he mentions, because the post has only one video posted, but I'll look around for that later.

Nothing much happens for the first twenty five or so second, then a water bottle is thrown in from the right, and everything goes the H-E-double-hockey-sticks.

I spoke to a former steel mill engineer (not at this mill) about this incident, and her explanation was that the water turned to water vapor - with accompanying volume increase. A different metallurgist, however, said he thought that the heat of the molten steel caused the steelto grab the oxygen from the water, leaving behind explosive hydrogen.

Either way, it's further proof that I do not want to work in a steel mill.

Tuesday, April 30, 2013

Barricade Fire Gel on the DIY Network



"This is basically a do-it-yourself fire blocker..."

Yup, that's about right.

The comparison of the untreated and untreated sides of the 'house' is stunning, and the application of the sodium polyacrylate is absolutely brilliant.

I'm stunned that the host has the faith to put his Barricade-coated hand over the torch. That's some faith in the product.

If I lived in a different part of the country (not in southern Ohio, as I am), I'm thinking I would stock Barricade by the tankful.