Showing posts with label diy. Show all posts
Showing posts with label diy. Show all posts

Monday, May 11, 2026

Perfect Aircrete, Kitchen Ingredients.

I've said it before that I'm not much of a DIY-er, so I'm not likely to make my own cement blocks to build anything, but I like the idea of trying this as a project with my students to balance strength/weight/cost in a building material.

The short version of the above video is that a version of aircrete can be made with xanthan gum, rubbing alcohol, water, dish soap, and cement with some vigorous mixing (a kitchen blender, a drill with a drywall mud attachment, or a smallish cement mixer).

Monday, November 17, 2025

Learn to Build With Cardboard! STRONG, Waterproof, and Free!

We've seen NightHawkInLight around these parts before - or at least we've heard his voice.

In this video, he posits a few simple rules for building with cardboard...

  • Direction matters - cardboard is not equally strong in all directions
  • Layer for strength - laminate/glue multiple layers together for a strong material
  • Glue then trim - glue the layers together before trimming them to size
  • Wheat paste is awesome - It's an environmentally friendly glue - which he shows you how to make.
  • Reinforce edges - Trim and fold over the cardboard facing to reinforce the edges
  • Mixed materials - Small amounts of wood can be added for extra, targeted strength
  • Face jointed reinforcement - again with the wood reinforcement
  • Surface hardening - more wheat paste but as sizing not as glue
  • Securing joints - use toothpicks to hold pieces in place until the wheat paste sets
  • Utilize tensile strength - cardboard is strong in tension; use its strength
  • Templates save time - if you're making dozens of the same piece, use a template
  • Splice sheets perfectly - He shows a way to thin both sheets and splice two together.
  • Fold sheets cleanly - sort of like the splicing
  • Papercrete fiber recycling - Hey, a composite made of composites! This one is wheat paste and paper pieces - not ice.
  • Panel jointery - Again, more tips for joining pieces together
  • Improved jointery - seriously, more joining tips
Then he gets to how to waterproof the cardboard. One of the methods he suggests involves shellac - which I've blogged about before and is very much not vegan-friendly - with beeswax. The other is hot glue, beeswax, and mineral oil and looks to be way gloopier.

The last part of the video explores ways to make the waterproof coating UV-resistant, something that I never would have thought to be concerned with.

Honestly, this video is way more detailed about cardboard building than I ever would have guessed could be done.

Now I just need to go back in time and get grandpa to bring home some boxes from his Inland Container job in the 70's.

Monday, August 4, 2025

Melting Metals in the Microwave | The Ultimate Guide

This video needs a massive - Don't Try This at Home - disclaimer. 

That's in spite of the fact that the entire video is telling you how you can exactly do that - melt metal at home. 

The procedure is interesting...

  • use insulating ceramic wool to shape an insulating chamber 
  • wrap the insulating chamber in kapton tape
  • polish the surfaces of the ceramic wool
  • 'paint' the surfaces with kiln wash
  • make a crucible from silicon carbide
  • ???
  • profit!
I've posted videos showing processes similar to this before, but today's video includes way more detail on the 'how-to' part of the process.

Monday, July 7, 2025

Making ULTRA-BRIGHT GLOWING GOO

Barnaby Dixon is an impressive puppeteer that I first heard about probably ten years ago. If you haven't checked out some of his work, do yourself a favor and spend a few minutes there first.

In this instructional video, Barnaby explains how he uses a thermoplastic polymer - a polymer that becomes flexible when it's heated above some temperature but is rigid below that same temperature. It's a great example of the polymer's glass transition phase change. Because polymers are mixtures, they don't necessarily have definite melting temperatures as pure substances like elements or compounds do. Instead they have ranges of temperatures during which they aren't quite solid or liquid but are flexible and moldable - think of hot glass being shapeable but not liquid.

I have some of this at school. It used to be available from Educational Innovations. That's where I bought it, but they sadly don't carry it anymore. Of course, just about anything is available at Amazon if you search for pcl moldeable plastic.

Monday, November 25, 2024

Sugar glass

"All you need to do is melt some sugar."

Yeah, there's a lot more than that involved in making sugar glass.

You need to make sure the 'glass' remains amorphous so it stays translucent - which is is a little tougher than it seems. 

And the sugar shouldn't actually be sucrose but rather isomalt.

...and the stuff you make isn't exactly safe to break across a friend's head.

Not a lot of science presented in that first video, so let's try another one.

Monday, September 16, 2024

Grow Copper Crystals with Electricity

As always, be careful out there, folks. This experiment does involve running electricity through a solution.

This process does seem to result in some really pretty crystals.

And I'll admit that I kind of enjoy the simple, non-mugging style that the Backyard Scientist has gotten away from over time.

Monday, August 5, 2024

Making your own impact tester

So, a bit of a story...

I was watching this video on trying to build 3d printed objects by using half layer offsets...


...and got halfway through when I saw the YouTuber test his products with what seemed to be a homemade Charpy-esque impact tester.

5:38 in the above video

That homemade impact tester is something we've been talking about in our summer camps as a hypothetically simple thing to build, but our discussions tend to be fairly abstract and general - not at all specific as to plans that could be followed. This, however, looks to be something fairly specific and even branded by CNC Kitchen's blue and white logo.

So I went searching and came upon this video by CNC Kitchen that shows a homemade tensile/compression tester at about 8:15, a three-point bend tester at 10:45, and the same impact tester at 12:10.


So onward I went to find plans for the various testers.

I did find a video showing how to make the tensile/compression tester.


...and another for the 3-point bend tester.


...but I wasn't able to find a video for how to make CNC Kitchen's impact tester. Luckily, the impact tester's plans are available online.

Monday, July 22, 2024

Material Science Classroom Kit


A few years back I took a workshop from the American Ceramic Society and got a free Materials Science Classroom Kit. 

The workshop was a bit of a bust because of a minor snowstorm that kind of cancelled the workshop even though half the participants still showed up, and the presenters did a game job of presenting the workshop as best they could with their limited staff and attendees.

In case you'd thought about getting this kit or taking the workshop, I thought I'd run through what you get for $249 (seriously, that's the price as of my posting of this info.)

The box contains...

  • package of 60 bobby pins
  • propane torch top
  • 5 small C clamps (maybe 2")
  • 20' rolls of nichrome and copper wire
  • alligator clips with wires
  • string
  • small electronic balance
  • 6" of nitinol wire
  • 6" of steel wire
  • 100mL beaker
  • plastic cups
  • hole punch
  • rubber-coated beaker tongs
  • dust mask
  • plastic measuring spoons
  • disposable pipets
  • four LEDs
  • two piezoelectric discs
  • two piezoelectric polymer films
  • 3 each glass rods (soda lime, borosilicate, and fused silca)
  • "space shuttle" tile / refratory brick
  • a teacher manual of nine experiments (the full manual is available online, too, as are instructional videos for each lab)
    • hot or not (putting a torch to the refractory brick and showing the it doesn't transmit heat well)
    • candy fiber pull (melting jolly ranchers in the beaker and pulling it to make 'glass' fibers)
    • piezoelectric materials (lighting the LEDs by bending or tapping the piezoelectric materials)
    • shape memory alloys (demonstrating steel wire and nitinol wire both going into hot water)
    • thermal shock (heating the three types of glass rods and plunging them into cold water)
    • glass bead on a wire (making borax glass on copper and nichrome wires with a torch)
    • engineered concrete (cement pucks in styrofoam bowls with student-chosen reinforcements)
    • thermal processing of bobby pins (heat treating bobby pins)
    • How strong is your chocolate (doing 3-point bend tests by hanging plastic cups with weights [pennies are suggested] from various chocolate candy bars)
  • A textbook The Magic of Ceramics (currently $60 at Amazon)
The labs are solid labs, though I will say that many of them will seem very familiar to anyone who has attended our ASM summer workshops. (Note that I'm not claiming any sort of copying but rather than both programs have some similar DNA to them, likely coming from labs that some teachers have done in classrooms for years. Heck, the kit is endorsed by a quote from our very own Andy Nydam:

"The lessons are some of the most well-written lessons I’ve seen in the industry. They are truly great and valuable for all science teachers!"

I'll admit that I'm not sure the materials included are worth $249, particularly because teachers would have to provide a fair bit of - admittedly inexpensive - materials to perform each of the labs. The teacher manual is available online and most of the materials are easy enough to source (the nitinol, nichrome, piezoelectric film and discs, borosilicate and silica glass, and space shuttle tile would be the only ones that aren't available from Walmart or a big box hardware store). As to whether those materials are rare enough to you for the $249 price tag is up to you.

The lab manual is available online (link up above), and the textbook would be easy enough to find at a decent library. The consumable materials are also available in their replacement materials kit for just $80 and includes most of the tougher-to-source materials (other than the refractory brick).

There is also an option to request a kit grant, but that looks to be more about running a program where you need multiples of either this kit or the mini materials kit or their glass science kit - neither of which I can speak to as I have no experience with either.

Monday, March 11, 2024

Enter the Crystalverse

 


In our material science class at Princeton - and in most of the matsci classes that originated from the ASM summer camps, I would imagine - we grow copper (II) sulfate crystals from solution.

It's a fairly easy lab to do, and the students have a high success rate.

For most students, that crystal growing experience is an end, but for others it's just a beginning, a taste of a much richer world of crystal growth.

For those students, crystalverse would be a great resource as it provides instructions for the diy crystal farmer whether they want to grow crystals of copper acetate, monoammonium phosphate, sucrose, alum, sodium chloride, potassium ferrioxalate, or even pyramidal crystals of sodium chloride.

In every case, the procedure is largely the same - make a solution, let the solution cool and evaporate to form seed crystals, continue to let the solution evaporate to grow the seed crystals larger. The great things about the crystalverse website is that it has loads of tips and faqs to help you troubleshoot your growing.

Sunday, October 23, 2022

How To Make Skulls Using Old Milk Jugs And A Heat Gun

You can get a way cheaper heat gun from Harbor Freight if you need one.

This project is just a different application of our in-class demonstration of inflating a milk jug using that same heat gun, but here once the HDPE jug is softened, it gets molded around a somewhat-heat-resistant skull and cooled to hold that new shape

Sound like a fun idea - and very appropriate for the spooky season that we find ourselves in.

Monday, June 20, 2022

Melting pill bottles into robots. (The Plastic Recycling Episode)

I don't know, man. 

I assume the TheCrafsMan isn't really a felt puppet with a bad soul patch and an oddly affected, slow-paced, Cajun accent.

Then again, in my brief research of TheCrafsMan I can't find anything to say that he isn't that puppet somehow magically brought to life like a golem.

His projects a decently involved, however, so unless you've been doing some injection molding already, you - like me - might not be ready to step right up to this level of crafsing.

Monday, April 11, 2022

3 Easy Recycled Plastic Projects | Recycling for Beginners

Last week I posted a couple of videos from these guys and commented that their set-up looked a little advanced for me.

The above video is a lot more my speed, true beginner stuff there. That's closer to the skills and tools that I have.

And if I scale this up, here's a video on how I might want to organize things...if...

Monday, April 4, 2022

Beginners' Guide to Melting HDPE - How to Make a Recycled Plastic Pen

I love this process...melting (technically it's softening not melting) HDPE on a panini press between parchment paper (they call it greaseproof, but that's parchment in the US)  and pressing it into a mold looks like something I could maybe actually do.

So I started collecting lids since the beginning of the year. I don't have nearly enough, though, so I'm going to have to expand my collecting efforts.

Clearly their processing has gotten much, much fancier as the jewelry making video shows. They're on to injection molding, oven melting, and machined aluminum molds.

I'm thinking I'm a ways away from that, but I want to try this next year with my students.

Monday, September 27, 2021

The Untold Truth of Magic Eraser

I am not at all surprised that Magic Erasers aren't anything more than microporous, abrasive melamine.

I'm kind of impressed at the Mr Clean folks for figuring out a way to market a very plain material to us as being a 'magic' cleaning product (and for folks who make and buy cheaper versions).

I'm less impressed with The King of Random's successors and their stupid experiments with Magic Erasers or idiots polishing their teeth (seriously) with Magic Erasers.

I did wish there was a little more science explanation of the material, so I turned to the gaming community...as you do, of course.

Monday, August 30, 2021

How stadium seats are restored

I remember going out to eat with my parents at a fancy restaurant in Louisville and putting my plastic straw into the flame of the candle on the table.

I got reprimanded pretty quickly because - as I vaguely remember - burning plastic causes cancer. That much my parents did have correct.

Apparently, though, if you stop just short of burning the plastic and instead just melt the outer layer, you can make that plastic look like new.

From Newsweek, "[t]his torch is melting away the oxidized top layer, allowing fresh red plastic to flow across the surface."

Look pretty much right to me.

Monday, January 25, 2021

Three-point bend test fixture - with plans

3 Point Bend Test Report by phschemguy on Scribd

In the spring of 2015, Bob Hanlin, one of the ASM master teachers and a professor at University of Missouri-Kansas City, came to our spring training with a project that some of his students had developed. It was a three-point beam tester made on the cheap and designed to be cheaply made by high school teachers to more accurately and repeatedly test the cement composite beams that we make as part of the material science curriculum.

Bob had tasked his students with the following requirements, as found on page three of their final report - embedded above...

  • Repeatable testing
    • The new fixture and method of breaking the cement has to be able to be repeatable and provide similar results.
  • Portable
    • The fixture has to be compact and easy to transport since high school teachers will have to take the fixture to school and carry it around.
  • Accurate
    • The testing mechanism hast o prove similar test results when in use.
  • Easy to make
    • The new fixture design has to be simple and easy to make since high school teacher[s] will be building it to teach the students the importance of material science.
  • Inexpensive
    • The fixture has to be as low-cost as reasonably achievable since high school teachers have to function on a meager budget and sometimes [are] forced to spend their own money out-of-pocket.
Man, that's a set of requirements that screams understanding of the high school science/engineering teacher world. Cheap, easy to make, portable (storable, too), accurate, and repeatable...that's pretty spot on perfect for our world.

Bob showed off his students' creation at the training, and we were all amazed at the results. No, it's not a commercial beam tester, and the accuracy doesn't approach that level of precision and repeatability, but for $30, it's a brilliant bit of engineering.

I finally got permission from Bob (who actually had to get permission from the university) to publish the tester's plans here on my blog. The one stipulation was that credit had to be given to the students - Gabriella Baptistella, Zach Kellogg, Vincent Nolan, and Lee Seela - and to the University of Missouri-Kansas City. I'm happy to credit all of those folks because their product is just brilliant.

The students explored two fixtures and two methods of testing for each fixture. In the end, the best choice is the one they labeled fixture 2 - method 3. The exact plans for 2-3 can be found in the embedded document above in appendix B (p17). The fish scale that Bob used when he showed us was - I think - this one from Amazon. Everything else would be a Home Depot/Lowe's/local hardware store purchase.

Here are pics of the final product - along with Bob in the dark blue plaid.




 
By the way, in explaining how he'd gotten students to help design the tester, Bob mentioned that the funds for the design project came from the tuition that our ASM summer camp teachers have been paying for grad hours related to the teacher summer camps over the past few years. So it you - like I - have taken the grad hours, thank you for your contribution to this project.

So, go, make yourself some beams and get to testing them.

Oh, and if you want to see our old method for testing the beams, here's a pic from the UMKC website showing our pre-these-plans method from their ASM teacher summer camp.

Source - UMKC website


Monday, May 25, 2020

The Chemarts Cookbook



From the ChemArts webpage, "[t]he CHEMARTS Cookbook offers both simple and more advanced ideas and recipes for hands-on experiments with wood-based materials. The book showcases interesting results, focusing on raw materials that are processed either chemically or mechanically from trees or other plants: cellulose fibres, micro- or nano-structured fibrils, cellulose derivatives, lignin, bark, and wood extractives."

ChemArts is a program at Aalto University in Finland pairing chemical engineering and art and design students to explore innovative uses for Finnish plant life (their words, from the video just below).



The program has published a 'cookbook' of sorts in which they provide recipes for 'cellulosic material exploration'. In other words, they have a bunch of recipes using cellulose derivatives from minimally processed materials like wood pulp to more processed ingredients like nanofibrillar cellulose, carboxymethyl cellulose, and microcrystalline cellulose along with fairly non-toxic materials like baking soda, calcium carbonate, glycerol, and starch.

The 'cookbook' is broken down with some basic science and ingredient background, methods and safety discussion, then the recipes themselves. The recipes are further classified as hard, soft, transparent, flexible, (3d) printed materials, colouring and dyeing, long fibres from nature, papermaking, and growing materials. The book then ends with some 'inspiration' projects that their students have made from the recipes in the book.

Some of the materials are going to require a bit of sourcing to manage, but the fact that they've published a recipe book for material science exploring sustainable, tree-based raw materials is spectacular.

The cookbook itself is available for €30.00 or as a free download pdf. You can check out some of the images from inside the 'cookbook' on this article (or they're all in the pdf.)

And, in case they make the free download disappear, I've uploaded the pdf to my Google Drive.

Monday, February 10, 2020

What is an anode rod & how does it work?


I know the answer.

Do you?

If you don't, you might want to check out Landmark Home Warranty's great webpage explaining the usefulness of and science behind hot water heater anode rods.

There's even an infographic in case you don't like so many words.

Monday, April 1, 2019

How Does a Touchstone Work?



Personally, I prefer aqua reqia to aqua fortis, but that's just me...

I love the idea of just scraping metal on a barely rough surface in order to identify the metal by comparison with a standard.       

Might want to get myself a touchstone to try that out.

Monday, March 25, 2019

Conquering Clear Glass



Just add borax...

No matter how many times I hear how borax is used, I am constantly amazed that there are still more ways to use borax - in the home and in industry.

The above video - from the series called How to Make Everything, a sort of YouTuber's Toaster Project - is the current (as of December when I wrote this entry, I work ahead if at all possible) status check-in on Andy's attempt to make a camera...which requires making a lens...which requires making glass...which apparently requires learning how to make toothpaste.

Man, I can't even make a sandwich...